Tech

Leading-edge clients deserve cutting-edge technologies.

Value-adding tools

Finely tuned processing that runs like clockwork.

From prototype to mass production

We want your business to prosper, so we’re happy to share our experience and add value to your project through engineering and innovation. For instance by helping you reduce the number of processes to cut cost, eliminate risk, and reduce emissions.


We do it through continuous investment in our 25 in-house processes, which meet an exceed all requirements of scale and complexity - from prototypes and single component production to small batches and regular mass production at different stages of completion.

Cross cutting

Band sawing technical specifications:


  • Shark 332 NC 5.0 (max ø300 mm; 330 x 260 mm)
  • Amada HFA-400W (max ø420 mm; 415 x 415 mm)
  • Bianco ATR AU170 (max ø170 mm; 160 x 160 mm)
  • Bianco 370A (max ø280 mm; 330 x 240 mm)
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Cross cutting

Cross cutting

Band sawing technical specifications:


  • Shark 332 NC 5.0 (max ø300 mm; 330 x 260 mm)
  • Amada HFA-400W (max ø420 mm; 415 x 415 mm)
  • Bianco ATR AU170 (max ø170 mm; 160 x 160 mm)
  • Bianco 370A (max ø280 mm; 330 x 240 mm)
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Laser cutting

Laser cutting

Fiber laser sheet cutting technical specifications:


  • Bystronic BySprint Fiber 6kW 4020 4.000 x 2.000 mm, max 30 mm stainless and 20 mm aluminium.
  • By Tube 130 3KW from ø10 to ø130mm 6,5m load and 6,0m unload max 6mm stainless/aluminium.


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Edge Bending, tube bending, and rolling

Edge Bending, tube bending, and rolling

Edge bending specifications:


  • Bystronic 5.100 mm – 320 tons
  • Bystronic 4.100 mm – 200 tons
  • Bystronic 3.100 mm – 200 tons
  • Bystronic 4.100 mm – 150 tons 
  • Bystronic 1.530 mm – 80 tons


Tube bending technical specifications:


  • Ercolina MG030 (max 60,3 x 2,5 mm) 
  • Amob CH-80 CNC (max 76 x 1.5 mm)


Rolling technical specifications:


  • Akyapark 1.600 x 5 mm 
  • Luna MBL 675 x 2 mm 
  • MG 4.100 x 8 mm (CNC controlled)


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Machining

Machining

CNC milling technical specifications:


  • Mazak VTC 530C milling x,y,z = 1,740 x 530 x 510 mm 
  • Mazak VTC 760C x,y,z = 1,740 x 760 x 660 mm 
  • Mazak VCN 600 x,y,z = 1,050 x 600 x 660 mm 
  • Mazak CV5-500 x,y,z,b,c = 500 x 500 x 300 mm 
  • CME 5000 bedmilling – 5 axes x, y, z = 5,000, 1,500, 2,000 mm round table ø2000 mm


CNC turning technical specifications:


  • Mazak QTC 200MSYL: max ø235 mm; max length 550 mm; bar ø65 mm 
  • Mazak QTS 300MY: max length 1,250 mm; bar ø90 mm 
  • Mazak QTS 250MY: max ø276 mm; max length 1,090 mm; bar ø80 mm 
  • Mazak QTS + cobot 250MSY: max ø276 mm; max length 1,000 mm; bar ø80 mm 
  • Mazak QTS 350MY: max ø420 mm; max length 2,000 mm; bar ø100 mm 
  • Mazak QTS 350MSY: max ø420 mm; max length 1,230 mm; bar ø100 mm


Manual milling technical specifications:


  • CME: x, y, z = 1400, 240, 600 mm


Manual turning technical specifications:


  • ZMM Bulgaria CU400: max ø280 mm; max length 1,000 mm; bar 60 mm 
  • ST16K25B: max ø280 mm; max length 1,000 mm; bar ø80 mm 
  • ZMM Bulgaria CU1000: max ø800 mm; max length 3000 mm; bar ø105 mm


Deburring / grinding

Deburring / grinding

Technical specifications:


  • Costa deburring / grinding machine MD5 CR1350
  • Costa deburring / grinding MB6 CVV+CVV
  • KBM stroke sander (two-belt) M2S97 grinding machine
  • Rösler vibro deburring
  • Q-Fin Topgrinder
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Welding

Welding

Technical specifications:


  • TIG, MIG/MAG welding
  • Welding of pressure vessels 
  • Welding according to EHEDG standard 
  • Orbital welding 
  • Rotating table for welding 
  • LeMans hand-held laser welding equipment 1500W
  • Spot welding 
  • Stud welding


Robotic welding specifications:


  • ABB IRB 2600 robot 3 stations up to 3,000 x 1,800mm
Surface treatment

Surface treatment

Technical specifications:


  • 240 m2 pickling cabin with pickling bath L4,0m x W2,0m x D2,0m. 
  • Degreasing and passivation.
  • SciTeeX glass-blasting cabins: L15,5m x W5,6m x 4,9m L6,8m x H2,6m x H3,7m.
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Assembly

Assembly

When we handle the assembly of your items in-house and on-site, you benefit from cost-effective production and simplified handling with reduced risk of damage and significantly lower production cost.


Our assembly department corrects minor faults and performs quality control according to your specifications, and we provide custom branding packaging and print manuals if needed. Fully assembled items can be delivered directly to client or end customer.


  • We advance your production with fewer stages and lower cost
  • We purchase of semi-manufactured products and assemble them for you
  • We reduce the number of production stages to reduce risk of damage
  • We test, pack and ship your finished items
Subcontractors

Reliable subcontractors

Streamlined outsourcing efficiently compliments our in-house capabilities


Trusted partners standing by

Jensen Metal has a network of competent and reliable partners who provide the processes we do not have in-house. We evaluate our subcontractors regularly to ensure that they meet both our and your requirements at the highest standards.


  • Water cutting
  • Plasma cutting
  • Hardening
  • NDT (X-Ray ET)
  • Electro-polishing
  • Wet painting
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