Tech

Leading-edge clients deserve cutting-edge technologies.

Value-adding tools

Finely tuned processing that runs like clockwork.

From prototype to mass production

We want your business to prosper, so we’re happy to share our experience and add value to your project through engineering and innovation. For instance by helping you reduce the number of processes to cut cost, eliminate risk, and reduce emissions.


We do it through continuous investment in our 25 in-house processes, which meet an exceed all requirements of scale and complexity - from prototypes and single component production to small batches and regular mass production at different stages of completion.

Cross cutting

Saw lines technical specifications:


  • 2 Adige full automatic cutting line with integrated debburing and lenght control. Tube lenght 6,500mm. Cuting lenght 20-1,500mm, max ø80 mm.
  • 2 Bianco 370A automatic bandsaw. Max capacity ø300 mm.

 

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Cross cutting

Cross cutting

Saw lines technical specifications:


  • 2 Adige full automatic cutting line with integrated debburing and lenght control. Tube lenght 6,500mm. Cuting lenght 20-1,500mm, max ø80 mm.
  • 2 Bianco 370A automatic bandsaw. Max capacity ø300 mm.

 

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Laser cutting

Laser cutting

Fiber laser cutting technical specifications:


  • Bystronic 4,4kW 1,500 mm x 3,000mm
  • ByTube 130 from ø10 to ø130 mm
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Revolver punching / Hydraulic punching and shearing

Revolver punching / Hydraulic punching and shearing

Revolver punching technical specifications:


  • PrimaPower PG1530 + LST loader 1,500 x 3,000 mm
  • PrimaPower PS1530 + CE loader 1,500 x 3,000 mm


Profile iron shears technical specifications:


  • GEKA Hydracrop with 5 working stations: punching, notching, shearing of flat, angle and round bars.
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Pressing

Pressing

Technical specifications:


  • 135 ton Hydraulic APT: L x W x H = 1,000 x 1,000 x 500 mm
  • 150 t eccentrics coil press
  • 8 eccentric presses (16 to 100 tons)
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Edge Bending

Edge Bending

CNC press brakes technical specifications:


  • 2 Bystronic Xpert 3,000 mm – 150 tons
  • 2 Bystronic Xpert 1,530mm – 80 tons
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Machining

Machining

CNC milling technical specifications:


  • Mazak VTC 760C milling x,y,z = 1,740 x 760 x 660 mm
  • CME 5000 bedmilling – 5 axes x, y, z = 5,000, 1,500, 2,000 mm round table ø2000 mm


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Deburring

Deburring

Technical specifications:


  • Costa deburring machine MD4 CCV 1150
Welding

Welding

Technical specifications:


  • TIG (Argon) and MIG/MAG/CMT welding
  • Bolt welding
  • Spot welding and grinding


Robotic welding specifications:


  • 4 ABB IRB 1600 robots 1,000 X 1,600
  • 3 ABB IRB 2600 double robot cells 
  • 1 Fanuc CRX Cobot 
Surface treatment

Surface treatment

Technical specifications:


Automatic powder paint line:

  • Gema powder coating cabin, 4 stage iron phosphate pretreatment: LxWxH=1,500 x 500 x 2,000mm


Manual powder paintline complex:

  • 33 m² blasting booth L x W x H = 8,5 x 3,9 x 3,9 m;
  • 2 types abrasives: steel grit & corundum
  • ­27 m² powder paint booth L x W x H = 7,0 x 3,9 x 4,0 m
  • 18 m² polymerization oven L x W x H = 7,0 x 2,6 x 3,8 m
  • Overhead transport system (max 1000 kg)


Cleentek inline compo cleaner 1040 400x200mm

Assembly

Assembly

When we handle the assembly of your items in-house and on-site, you benefit from cost-effective production and simplified handling with reduced risk of damage and significantly lower production cost.

Our assembly department corrects minor faults and performs quality control according to your specifications, and we provide custom branding packaging and print manuals if needed. Fully assembled items can be delivered directly to client or end customer.


  • We advance your production with fewer stages and lower cost
  • We purchase of semi-manufactured products and assemble them for you
  • We reduce the number of production stages to reduce risk of damage
  • We test, pack and ship your finished items
Other

Other

Technical specifications for tool manufacturing ovens:


  • Scandia KHE150 Max. temp. 1300C for hardening
  • Scandia VHE120 Max. temp. 750C for tempering, dimensions: 500 x 800 x 400mm


Technical specifications for wire cutting:


  • GF Agie E600 for 1.030x800x350mm
  • GF Agie Drill EDM
Subcontractors

Reliable subcontractors

Streamlined outsourcing efficiently compliments our in-house capabilities


Trusted partners standing by

Jensen Metal has a network of competent and reliable partners who provide the processes we do not have in-house. We evaluate our subcontractors regularly to ensure that they meet both our and your requirements at the highest standards.


  • Water cutting
  • Plasma cutting
  • Hardening
  • NDT (X-Ray ET)
  • Chrome plating
  • Hot-dip galvanizing
  • Wet painting
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